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Precision Speed Controller for Industrial Motors

Speed controller typically refers to a device or system that regulates the speed of a motor or another mechanical system. It can be found in various applications where precise control over speed is essential, such as Electric Motors、Power Tools etc. In electric vehicles, industrial machinery, robotics, and HVAC systems, speed controllers manage the motor's speed to optimize performance and energy efficiency.
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Overview


The Speed Controller is a high-performance solution designed for precise speed regulation of AC and DC motors in industrial automation, conveyor systems, and manufacturing equipment. Engineered with advanced PWM (Pulse Width Modulation) technology, this controller ensures smooth speed adjustment, energy efficiency, and motor protection, ideal for applications requiring accurate motion control.


Features


Universal Motor Compatibility:

Supports both single-phase (110V/220V) and three-phase (200-480V) motors, with power range 0.1-5.5kW, compatible with induction, brushless, and servo motors.

Variable frequency control (0-100Hz) for AC motors, with soft-start/soft-stop functions reducing mechanical stress by 30% during start-up/shutdown.

Precision Control Technology:

Digital PID controller (accuracy ±0.1%) for stable speed regulation under varying loads, with analog (0-10V/4-20mA) and digital (Modbus RTU) input options.

Torque boost function (150% at 0Hz) for high-inertia loads, ensuring consistent performance in conveyor belts and pumps.

Energy & Safety Features:

Energy-saving mode reduces power consumption by 25% in low-load conditions, compliant with IE3 motor efficiency standards.

Comprehensive protection: overvoltage (±15% tolerance), overcurrent (1.5x rated), overheating (75°C trip), and phase loss detection.

Modular Design:

Compact size (100x80x60mm) with DIN rail mounting, saving 40% space in control panels compared to traditional controllers.

Plug-and-play connectors for quick wiring, with optional keypad for local configuration and real-time status monitoring.


Application


Ideal for industrial motion control, this speed controller excels in:

Conveyor Systems: Adjusts belt speed in warehouses and manufacturing lines, ensuring smooth material handling (speed stability ≤0.5%).

Pumps & Fans: Optimizes energy use in HVAC systems, reducing pump noise by 20% through variable speed regulation.

Machine Tools: Provides precise spindle speed control in lathes and milling machines, supporting high-precision machining (rpm variation ≤0.2%).

Robotics & Automation: Integrates with robotic arms for smooth joint motion, compatible with PLC and HMI systems via Modbus communication.


Why Choose Us


Control Excellence: PID algorithm ensures zero speed drift under load changes, outperforming generic controllers by 50% in dynamic environments.

Global Compliance: CE, UL, and RoHS certified, with voltage compatibility for North America (110V), Europe (230V), and Asia (380V).

Customization Options: Offer custom heat sinks for high-temperature environments (up to 50°C) and explosion-proof enclosures for hazardous zones (ATEX Zone 2).

Service Network: 24/7 technical support with remote diagnostics, reducing downtime by 40% through real-time fault detection.


Speed Controller2

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