Product Overview
The R Series Double-Level Model Helical AC Geared Motor is a high-performance transmission solution engineered to meet international technical standards. As a leading coaxial helical gear reducer, it combines a robust helical gear assembly with a powerful AC motor, delivering smooth transmission, low noise, and high control accuracy. Designed for versatility, this helical AC geared motor is widely trusted in the mechanical industry for its reliability, durability, and energy efficiency. It caters to a broad range of power requirements and application scenarios, from light-duty food machinery to heavy-duty mining equipment, making it a go-to choice for industrial drive systems.
Technical Parameters
Material and Component Quality
The R Series gear reducer is constructed using high-quality forged steel for gears and a steel cast iron box body, ensuring structural integrity and resistance to wear. The gears are made from 20CrMnTi alloy steel, which undergoes carburizing, quenching, and precision grinding to enhance hardness and meshing precision. The shaft and bearing components are machined to strict tolerances to guarantee parallelism and stable positioning.
Design Specifications
The motor adopts an electromechanical integration design, combining the gear reducer with various types of AC motors for seamless installation and operation. The double-level helical gear structure optimizes power transmission, while the compact layout saves space in equipment assemblies. The gearbox's sealed design protects internal components from dust, moisture, and other environmental contaminants.
Functionality
Smooth and Quiet Transmission
The helical gear design of the coaxial helical gear reducer ensures gradual and precise meshing between gear teeth, reducing friction, vibration, and noise during operation. This smooth transmission is critical for applications such as printing machinery and medical equipment, where low noise and stable movement are essential.
High-Efficiency Power Conversion
With its optimized design, the R Series Double-Level Model Helical AC Geared Motor delivers superior transmission efficiency, minimizing energy loss and reducing operational costs. Its ability to handle high overloads makes it suitable for applications that experience sudden changes in load, such as conveyor systems and mixing equipment.
Precise Speed Control
The gearbox offers a wide range of speed adjustment capabilities, allowing for precise tuning of output speed to match the specific needs of the application. This level of control is vital for processes such as packaging, where consistent speed ensures uniform product quality.
Characteristic Advantages
Low Noise and Vibration
The precision machining of gears and the optimized helical design result in exceptionally low noise and vibration levels. This advantage makes the helical AC geared motor ideal for use in noise-sensitive environments such as food processing plants and office-based automation systems.
High Reliability and Durability
The use of high-quality materials and rigorous manufacturing processes ensures that the R Series gear reducer is highly reliable and durable. It can withstand continuous operation under harsh industrial conditions, reducing downtime and maintenance costs for businesses.
Energy-Saving Performance
The gearbox's high efficiency and low energy consumption align with modern sustainability goals. By minimizing wasted energy, it helps businesses reduce their carbon footprint while cutting down on electricity expenses.
Versatile Compatibility
The R Series Double-Level Model Helical AC Geared Motor is compatible with a wide range of industrial equipment, including chemical mixing machines, metallurgical devices, ceramic machinery, and printing packaging equipment. Its flexible design allows for customization to meet specific application requirements.
Application Areas
Chemical and Pharmaceutical Industry
In chemical mixing equipment and pharmaceutical production lines, the gear motor's high overload capacity and corrosion-resistant design make it suitable for handling corrosive materials and variable loads.
The smooth transmission and precise speed control of the coaxial helical gear reducer ensure consistent performance in printing presses, packaging machines, and labeling equipment, where accuracy and uniformity are key.
Mining and Metallurgical Equipment
For mining power equipment and metallurgical machinery, the gear motor's robust construction and high torque output enable it to handle heavy loads and harsh operating conditions, ensuring reliable operation in demanding environments. In food processing and beverage production, the low noise, easy-to-clean design of the helical AC geared motor meets hygiene standards while providing the stable power needed for mixing, conveying, and packaging processes.
