Understanding the nomenclature of our 40W~120W 80mm DC Motor series ensures precise procurement for your specific industrial requirements. The robust metallic casing provides a cool, smooth touch, reflecting the precision engineering housed within. Each code segment translates directly to operational capabilities, from spatial footprint to power output, enabling buyers to match exact torque and speed profiles to their automated systems. The clear classification system prevents specification errors during large-scale deployment.
Code: 2:60*60mm, 3:70*70mm, 4:80*80mm, 5:90*90mm, 6:104*104mm, 7:120*120mm DC Motor Rated Power: 15:15W, 25:25W, 60:60W, 200:200W, 450:450W Rated Voltage: 12:DC12V, 24:DC24V, 90:DC90V, 220:DC220V Motor Shaft Shape: GU: Reinforced Helical Gear, GN: General Helical Gear, A1: Milling Keyway, A: Flat Type, RV: Representative with RV Dedicated M denotes the inclusion of a brake
Gearbox Specifications
The integrated gearbox is engineered to amplify torque while maintaining a whisper-quiet operational hum, which is crucial for noise-sensitive environments like medical facilities or quiet logistics hubs. The hardened steel gears offer a reassuringly solid construction, minimizing mechanical wear over extended operational cycles. Buyers can select from various reduction ratios to achieve the exact rotational speed required for conveyor belts or precision robotic arms. This mechanical synergy ensures that energy transfer is highly efficient, reducing overall power consumption.
Model & Dimension: 2:60mm, 3:70mm, 4:80mm, 5:90mm, 6:104mm, 7:120mm Gear Type GN: Common Helical Gear GU: Reinforced Helical Gear Reduction Ratio: 1:50, 50: Reduction Ratio 1:50, 10X denotes the mid-reduction ratio 1:10 Bearing Type: K: Ball Bearing (Mark KB for Type GU Square Case)
General Specifications of DC Motor
Safety and compliance are foundational to our motor design. Certified by ISO9001, CE, and CCC, these units guarantee reliable performance across global regulatory landscapes. The Class F insulation ensures the motor remains safe to the touch even during intensive, continuous operations, effectively dissipating heat to prevent thermal degradation. The rigorous testing protocol verifies that the internal copper windings are perfectly shielded, emitting no electrical ozone odor and providing peace of mind for large-scale industrial integration. Excellent thermal management extends the operational lifespan significantly.
Under standard ambient temperature and humidity, the insulation resistance can reach 20 MO or more when Insulation Resistance 500VDC megger is applied between the windings and the frame after rated motor operations.
With standard ambient conditions, it can withstand 1.5KV Insulation Voltage (Three Phase 400V: 2KV) at 50/60Hz between windings and the frame for 1 minute post rated motor operation.
Temperature Rise Temperature rise should be under 80°C when measured by resistance method during motor operation. Insulation Class: Class F (180°C) Operating Temperature: -10°C to 40°C (No Freeze) Operating Humidity: Place without Dew
Overall Dimensions & Customization
Beyond the standard footprints illustrated below, we provide extensive OEM and ODM customization services to align perfectly with your structural constraints. Whether you require specific voltage adjustments, altered power outputs, or tailored rotational speeds, our engineering team modifies the core parameters without compromising the motor's compact geometry. The physical casing, characterized by its sleek, industrial-grade finish, can be adapted to fit seamlessly into tight automotive compartments or complex automated machinery. This flexibility ensures you never have to redesign your equipment to accommodate a standard motor size.
Motor voltage, power and speed will be customized accrding to his requestment under the allowed circumstance of adoptable dimension.
Reduction Motor Max Allowable Torque
Torque output is the lifeblood of any heavy-duty transmission system. The chart below details the maximum allowable torque capacities across different reduction ratios, demonstrating the motor's ability to handle substantial loads without stalling or overheating. When integrated into your equipment, the motor delivers a smooth, consistent force that you can physically feel as steady, vibration-free kinetic energy. This predictable power delivery is essential for applications requiring precise start-stop mechanics, such as automated guided vehicles (AGVs) or heavy-duty industrial dispensers. It minimizes mechanical shock to connected components.
Wiring Diagram of Motor
Proper electrical integration is vital for harnessing the full potential of this gear motor. The wiring configuration supports advanced operational controls, including precise braking mechanisms and instantaneous forward/reverse switching. The standard UL1015 AWG20 lead wires feature a durable, flexible PVC jacket that resists industrial solvents and mechanical abrasion. For specialized installations, the wire length and connector types can be fully customized, ensuring a plug-and-play experience that reduces assembly time on your production line. This attention to electrical detailing prevents connectivity failures in vibrating environments.
Stanclard length of lead wire: 300mm+ 10,model:UL1015 tpye:AWG20;lead wire length,model will be customerised by dient requestmant under allowed circumstamce of adoptable dimension
Comprehensive Support & Application Value
To ensure our motors deliver maximum value to your operations, we back our hardware with an ecosystem of support, stringent quality control, and reliable logistics tailored for large-scale industrial procurement.
Industry Applications
Designed for versatility, this motor series thrives in demanding sectors including auto parts manufacturing, industrial automation, smart logistics, and medical devices. The dependable power output drives automated conveyor belts, robotic joints, and precise medical pumps with unwavering consistency.
Quality Control & R&D Strength
Backed by a dedicated R&D team holding multiple national patents, we possess the technical capability to undertake complex, non-standard projects. Every motor undergoes rigorous pre-factory inspections—with full support for third-party factory audits—ensuring batch-to-batch consistency and flawless performance out of the box.
Secure Packaging & Global Delivery
To safeguard the mechanical integrity during transit, each unit is secured in industrial-grade, impact-resistant packaging. We accommodate various international trade terms (such as FOB and CIF) to ensure your supply chain remains uninterrupted and efficient globally, regardless of your destination.
Technical Support & Warranty
Procurement is just the beginning of our partnership. We offer a comprehensive warranty policy, a rapid-response claim mechanism, and expert technical guidance for motor selection, ensuring your engineering team has the exact support needed for successful deployment and long-term maintenance.
